Motors & Rewinding Solutions

Complete guide to motor diagnostics, rewinding procedures, VFD integration, and maintenance.

Motor Diagnostic Tests

Professional testing to assess motor condition and predict failures.

Insulation Resistance

Megger/Insulation tester
MethodMegger test at 500V/1000V
Pass Criteria>5 MΩ for new, >1 MΩ acceptable
Fail Indicates<1 MΩ indicates winding damage

Winding Resistance

Low resistance ohmmeter
MethodOhm test each phase
Pass CriteriaAll phases within 5%
Fail IndicatesImbalance >5% indicates shorted turns

Polarization Index (PI)

Megger with PI function
Method10-minute insulation test
Pass CriteriaPI >2 for Class B/F
Fail IndicatesPI <1.5 indicates contamination

Surge Test

Surge tester
MethodHigh voltage pulse comparison
Pass CriteriaMatching waveforms all phases
Fail IndicatesWaveform differences = turn faults

Vibration Analysis

Vibration meter
MethodMeasure vibration velocity
Pass Criteria<4.5 mm/s (good)
Fail Indicates>7 mm/s requires attention

Bearing Check

IR thermometer, stethoscope
MethodTemperature and noise
Pass Criteria<80°C, no grinding
Fail IndicatesHigh temp or noise = replace

Need Motor Services?

Professional motor rewinding, repair, and diagnostic services for all motor types.