Motors & Rewinding Solutions
Complete guide to motor diagnostics, rewinding procedures, VFD integration, and maintenance.
Motor Diagnostic Tests
Professional testing to assess motor condition and predict failures.
Insulation Resistance
Megger/Insulation testerMethodMegger test at 500V/1000V
Pass Criteria>5 MΩ for new, >1 MΩ acceptable
Fail Indicates<1 MΩ indicates winding damage
Winding Resistance
Low resistance ohmmeterMethodOhm test each phase
Pass CriteriaAll phases within 5%
Fail IndicatesImbalance >5% indicates shorted turns
Polarization Index (PI)
Megger with PI functionMethod10-minute insulation test
Pass CriteriaPI >2 for Class B/F
Fail IndicatesPI <1.5 indicates contamination
Surge Test
Surge testerMethodHigh voltage pulse comparison
Pass CriteriaMatching waveforms all phases
Fail IndicatesWaveform differences = turn faults
Vibration Analysis
Vibration meterMethodMeasure vibration velocity
Pass Criteria<4.5 mm/s (good)
Fail Indicates>7 mm/s requires attention
Bearing Check
IR thermometer, stethoscopeMethodTemperature and noise
Pass Criteria<80°C, no grinding
Fail IndicatesHigh temp or noise = replace
Need Motor Services?
Professional motor rewinding, repair, and diagnostic services for all motor types.